X-ray Inspection Systems for Packaged Products
X-ray inspection systems provide reliable contamination detection within products in a wide range of retail packaging.
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This white paper describes the many types of physical contamination that can potentially be found in food and explains how they can occur. It also outlines the types of product inspection equipment that can be used to prevent foreign bodies from entering the food chain, while providing food manufacturers and processors with some best-practice guidance on how to select the best inspection equipment for the application at hand.
Physical contamination in food is a global safety concern. In markets such as the UK and the US, there have been high-profile cases of foreign bodies such as metal, plastic and glass entering the food chain. Such incidents, accidental or intentional, are extremely rare, yet they can represent a considerable risk to consumer health. The choice of inspection equipment installed can have a significant impact on product quality, safety and consumer confidence.
The white paper focuses on the following areas in detail:
- The perils of physical contamination in food
- Types of food contamination
- How physical contamination in food occurs
- Technology and the fight against contamination
- Metal detection versus X-ray
- Technology selection – how to establish the best approach
- Product acceptance – the need to meet retailer expectations
- Future advances – digitisation will improve food traceability
Download this informative white paper to learn more.
This white paper describes how the food industry is becoming more complex, with longer supply chains and a greater variety of food types, combined with more intricate packaging materials to accommodate consumer’s changing tastes. These factors, coupled with pressure to improve plant performance through the use of faster production lines, is resulting in an increase in the number of reported incidents of physical contamination in food in global markets.
Often, the quality and safety of food products depends on the level of due diligence exercised during the production process, to exclude physical contaminants from the finished goods. Of the inspection choices manufacturers’ face, a key one is whether to install a metal detection system, an x-ray inspection system, or both.
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X-ray Inspection Solutions
Glass Container X-ray Inspection Systems
X-ray systems for glass containers offer unsurpassed physical contamination detection, even in blind spots such as the base of the container.
Canned Food X-ray Inspection Systems
X-ray inspection equipment for food packaged in cans provides outstanding contamination detection with complete quality assurance.
Inspection of Bulk Foods with X-ray
Bulk x-ray equipment provides outstanding physical contamination detection and quality control in bulk-flow (loose) food products prior to packaging.
Pipeline X-ray Inspection Equipment
Pipeline x-ray systems provide unsurpassed contaminant detection in pumped products (typically meat and poultry), slurries, semi-solids and fluids.
X-ray Inspection Systems for Unpackaged Products
METTLER TOLEDO Safeline's x-ray detection equipment provides unrivalled contamination detection in unpackaged food products.
X12 X-ray Inspection System
High-performance x-ray inspection system that delivers improved product quality and increased product safety. The X12 system is the perfect solution for small-medium food and pharmaceutical products.
X32 X-ray Inspection System
An advanced x-ray inspection system available in standard and custom configurations, with single or multi-lane capabilities and integrity checks for outstanding detection performance.
X52 X-ray Inspection System
A premium dual energy x-ray inspection system offering outstanding detection of hard-to-find, low density contaminants, in a variety of applications. Available in standard and custom configurations
X34C Series, System
A unique solution which inspects individually wrapped food or pharmaceutical products at high line speeds. The X34C combines a short total footprint with an optimised focal distance to enhance detection of non-conforming products and reducing waste.
X16 X-ray Inspection System
The X16 system is the prime solution for medium-large food, and pharmaceutical products. This innovative x-ray inspection system delivers enhanced product quality and improved product safety.
X36.2 X-ray Inspection System
The X36.2 is a state-of-the-art x-ray inspection system offering both single and multi-lane capabilities, a wide range of quality checks and standard or custom line lengths for a superb product inspection experience.
X36 Series
Highly configurable, the X36 offers the highest level of integrity checks across multiple product lanes at high throughput rates for complete brand protection and compliance.
X36 Series DXD+ X-ray Inspection System
The cutting edge DXD+ dual energy detector, which can be incorporated into the X36, offers unrivalled contamination detection of hard-to-find contaminants such as calcified bone, rubber and glass in textured and overlapping product applications.
X34 Series
Automated set-up coupled with intelligent software improve uptime, reduce costs and enhance detection sensitivity to provide the ultimate in product safety with minimal FRR.
X37 Series – X3710
The X3710 can inspect up to 300 products per minute (depending on product dimensions), ensuring future-proof inspection capabilities can be achieved if throughput rates need to be increased.
X37 Series – X3720
A flexible X-ray inspection solution designed to inspect a diverse range of applications at high line speeds, in packaging formats such as metal or composite cans, plastic containers and doypacks.
X37 Series – X3725
The design of the X3725 offers product-specific guide rails for consistent product presentation to the system. Ensuring maximum detection and rejection of physically contaminated packs on an integrated reject conveyor.
X37 Series – X3730
The X3730 X-ray system offers outstanding detection sensitivity in cans and glass containers, utilizing a split beam X-ray to expose physical contaminants in the entire container.
X37 Series – X3735
The X3735 examines each product at two angles, thereby eliminating blind spots to ensure physical contamination detection and full integrity checks are completed at increased probability of detection (POD) levels.
X37 Series – X3750
The X3750 performs the inspection of glass containers at high line speeds of up to 800 products per minute, ensuring outstanding detection sensitivity of physical contaminants in jars that are up to 130 mm in diameter.
X33 Series Bulk Flow
The X33 Series Bulk X-ray system provides exceptional contamination detection in unpackaged products in a bulk flow format, inspecting up to 5,000 kg of product per hour.
X36 Series Bulk Flow
Designed for loose-flow bulk-food products, the X36 Series Bulk X-ray system offers contaminant detection prior to further value being added to your product, and is able to inspect up to 14,000 kg of product per hour.
X38 Series Pipeline
The X38 is designed to inspect up to 14 ton of pumped products per hour, typically liquids, slurries and pastes, before further value is added to the product through processing and final packaging.
X39 Series Loose Flow
The X39 X-ray system is specifically designed for the inspection of unpackaged frozen-formed products to ensure your products are free from physical contaminants and product defects.
Safeline X-ray Dual Energy Technology
Compared with single energy technology, dual energy x-ray detectors offer significantly improved inspection capabilities in the detection of low-density contaminants in food.
The X2 X-ray Inspection Series
The X2 X-ray Series, designed to inspect small-medium packages, offers ContamPlus software and an intuitive user interface to make it our smartest, simplest x-ray inspection solution yet.
X-ray Inspection Systems for Glass Jars
Our specialized x-ray inspection systems for glass jars and bottles help provide safe, contaminant-free food and pharma products.
Chicken Bone X-ray Inspection Systems
Industrial x-ray inspection systems designed to fully inspect packaged chicken and other poultry products for bones, cartilage, and unwanted physical contaminants.
Pharmaceutical X-ray Inspection Systems
Reliable pharmaceutical x-ray inspection systems that quickly and accurately detect unwanted physical contaminants, damaged products, and missing components.
X-ray Inspection for Dairy Production
The dairy industry uses x-ray inspection to prevent physical contamination and enhance the quality of dairy products during manufacturing.
The X6 X-ray Inspection Series
Optimize safety and quality with the X6 X-ray Inspection Series, featuring advanced tools and user-friendly software for medium to large packaged products.
Metal Detection Solutions
Pharmaceutical Metal Detectors
Pharmaceutical metal detectors designed to detect all metal contaminant types, including ferrous, non-ferrous and even difficult-to-detect non-magnetic stainless steels.
Gravity Fall Metal Detectors
Our Gravity Fall metal detectors offer high sensitivity detection from free-falling applications for all metal contamination types .
Throat Metal Detectors
Our vertical VFFS throat packaging metal detectors inspect free-falling products on the production line in a user-friendly, full-color touchscreen operator interface.
Pipeline Metal Detectors
Our pipeline metal detectors inspect a variety of pumped products, including vacuum-packed meat, liquids, pastes and slurries.
Conveyor & Tunnel Metal Detection Systems
Each conveyor metal detector system comes with enhanced due diligence options to further improve control and management, providing an increased level of fail-safe functionality.
Pharmaceutical & Food Inspection Test Samples
Our test sample pieces support ongoing verification of equipment performance helping your business meet international food safety standards and retailer codes of practice.
Profile Advantage Metal Detector
Safeline's most advanced food metal detector, which delivers up to 50 percent improved sensitivity when inspecting wet, hot, chilled, cooling, or metal film-packed products.
Metal Detector M31R
Next generation industrial metal detector delivers high sensitivity with ease of use to deliver affordable quality control. Suitable for dry or wet product inspection.
Metal Detector M33R
Next generation industrial metal detector offers a step-change in performance and very high sensitivity. Suitable for dry or deep frozen products inspection.
Metal Detector M34R
Next generation industrial metal detector with Dual-Simultaneous Frequency (DSF) technology offering very high sensitivity. Ideal for wet or metal film-packed products inspection.
Metal Detector M33RB
Next generation industrial metal detector offers a step-change in performance and very high sensitivity. Suitable for large (25kg/50kg) bulk product inspection.
Rectangular Profile Metal Detector
Safeline's most advanced food metal detector with ultra-high tuned frequency technology. Delivers industry leading sensitivity when inspecting dry and deep-frozen products.
RB Profile Metal Detector
Safeline's most advanced food metal detector with ultra-high tuned frequency technology. Fully optimized for inspecting large and bulk conveyorized products.
Throat Profile Metal Detector
Vertical fall/gravity-fed metal detector, controlled from a full color touchscreen operator interface, for inspecting free falling products in-flight.
Super Throat Metal Detector
Vertical fall/gravity-fed metal detector with full color touchscreen operator interface, optimized to deliver maximum sensitivity for inspecting free falling products in-flight.
Gravity Fall Profile Metal Detector
Gravity fall metal detector with full-colour touchscreen control, optimized to deliver maximum sensitivity for inspecting free falling powders and granular products
Pipeline Profile Adv. Metal Detector
Our most advanced pipeline metal detector, which delivers up to 50 percent improved sensitivity to detect smaller metal contaminants when inspecting pumped food products.
Pipeline Profile Metal Detector
Pipeline metal detector controlled from a full color touchscreen operator interface for the inspection of pumped food products.
HDS Metal Detector
Metal detector designed for meat or sausage manufacturers to inspect high viscosity liquids.
Pipeline Signature Metal Detector
Pipeline metal detector controlled from a membrane style operator interface for the inspection of pumped food products.
Tablex-Pro Metal Detector
Integrated metal detection and rejection systems controlled from a full color touchscreen operator interface, for the inspection of tablets and capsules.
Tablex 2 Metal Detector
Integrated metal detection and rejection systems controlled from a membrane style operator interface, for inspection of tablets, capsules and pharmaceutical powders
Pharma GF Pro Metal Detector
Integrated metal detection and rejection systems controlled from a full color touchscreen operator interface, for the inspection of pharmaceutical powders.
Throat Signature Metal Detector
Vertical fall/gravity-fed metal detector, controlled from a membrane style operator interface, for inspecting free falling products in-flight.
Automatic Test System (ATS)
Add-on unit for carrying out repeatable performance checks in Gravity Fall and Throat Metal Detectors.
Food Metal Detectors for Food Processing
Food metal detectors for the food industry designed to stand up to harsh washdown procedures. Reliable inline metal detection with ingress protection and more to keep your food processing up to standard.
Metal Detector for Ferrous and Non-Ferrous Metals
Learn why you should use an industrial metal detector for detecting ferrous and non-ferrous metals in your industrial applications. Understand how metal detection systems can optimize your processes.
Industrial Metal Detectors for the Dairy Industry
Understand how our advanced industrial metal detectors for the dairy industry can help improve your quality control measures by safely removing metal contamination from your dairy applications.
Industrial Metal Detectors for the Seafood Industry
Seafood industry metal detectors help to elevate productivity and safety in manufacturing. Industrial metal detectors for the seafood industry are important for brand protection and quality control.
Industrial Metal Detector for Agriculture
Our advanced industrial metal detector for the agriculture industry can help enhance your product quality control and optimize your food manufacturing process.
Industrial Metal Detector for Cosmetics
We offer industrial metal detectors for the cosmetics industry to inspect cosmetic applications for metal contamination. Enhance your manufacturing process to support compliance and product safety.
Industrial Metal Detector for Flour and Grain Industry
Explore our industrial metal detectors for the flour and grain industry to improve your quality control and enhance your brand protection, while supporting compliance with food safety standards.
Industrial Metal Detector for Meat Processing
Learn how our advanced industrial metal detector for meat processing can reject metal contaminants from your production line and improve your manufacturing quality control and product safety.
Metal Detectors for Pulp and Paper
Explore our industrial metal detectors for the pulp and paper industry to detect and reject metal contaminants. We offer a range of systems designed to integrate into your manufacturing process.
Industrial Metal Detectors for the Sugar Industry
Explore our industrial metal detectors for the sugar industry. Find out how you can inspect your sugar products for metal contaminants and reject them from your production line.
Industrial Metal Detector for the Chemical Industry
Learn how our metal detectors for the chemical industry can be used to enhance the quality of your chemical applications and support compliance in your manufacturing processes.
Industrial Metal Detectors for Plastics
Our industrial metal detectors for the plastic industry can detect metal contaminants and reject them from your plastic products with increased sensitivity and efficiency.
Metal Detectors for the Food Industry
Equip your facility with an important tool for enhancing food safety and preventing product recalls due to metal fragment contamination.
Recall Prevention with Metal Detection
Robust industrial metal detection solutions for preventing product recalls while protecting your customers and your brand.
Metal Detection for Industrial Processes
Avoid product contamination from metal inclusions with our range of metal detection solutions that cater to your industrial processing needs.
Metal Detection for Supporting Food Safety and Compliance
Improve food safety, reduce recall risks, and adhere to compliance measures with industrial metal detection systems for the food industry.
Food Industry Metal Detection Standards
Learn the industry standards for metal detection in the food industry, and understand how our metal detection systems can support your company in meeting these standards.
How to Detect Metal Contaminants in Food
Learn how to use metal detections systems to detect metal contaminants in food. Understand why metal detection for detecting metal contaminants in finished products is important.
Industrial Metal Detector for Packaging
Our industrial metal detectors for packaging are designed to inspect and reject metal contaminants from food and pharma applications. Learn why you need metal detection on your product line.
Detect Metal Contamination in Pharma
Learn how industrial metal detection is used to detect metal contamination in pharma, rejecting metal contaminated products from the line, and why it's important to detect metal contaminants in pharma.
Industrial Metal Detector System for Conveyor Belt
Learn how an industrial metal detector conveyor belt system works, and how you can use it to help detect and reject metal contaminants from your applications.
What is FDA Metal Detection in Pharma?
Understand how FDA metal detection systems in pharma products can help facilitate FDA compliance, and their importance in the pharmaceutical industry.
Metal Detection in Food Processing
Achieve reliable food inspection for enhanced product safety with our range of metal detectors for food processing applications.
GC Series Conveyors
Industry leading, customisable conveyor system for the widest range of metal detectors. Suitable for products in normal & challenging environments.
Metal Detectors for Pet Food
Metal detectors for pet food protect product safety and brand reputation by preventing pet products contaminated by metal from reaching consumers.