Barcode Inspection System

Barcode Inspection System

Vision Inspection for Date Codes, UPCs, QR Codes, and Other Encoded Information

A barcode inspection system is a specialized technology used to read, analyze, and verify the accuracy of barcodes (UPC, SKU, EAN), QR codes, and date codes on various products or packaging. The system uses cameras to scan the barcode, decode the information within it, and then compares the information in the database to verify its accuracy and confirm that the product is correctly printed and readable. Vision inspection systems for barcodes and date codes are commonly used to catch errors in printed codes to minimize changes of product recalls or retailer fines.

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Inspection Application: Code Inspectionx
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Packaging Type
Camera Inspection Area
Inspection Application
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V15 Label Inspection 360° System

This space-saving solution detects label data and quality defects on round products. Six image sensors are enclosed in a compact design that can easily be installed over existing conveyors. The V15 can be extended with top and bottom cameras.

Reading Devices
Smart Camera
Number of Reading Devices
8
Max Camera Field of View
110 x 110 mm
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V11 Label Inspection System

This flexible label inspection solution reliably inspects oriented products from the sides or top for label data and quality defects. It can be easily integrated into existing production lines utilizing smart cameras, lighting, and software.

Reading Devices
Smart Camera
Number of Reading Devices
4
Max Camera Field of View
95 x 71 mm
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V31 Vision Inspection System

Advanced package and label inspection of oriented products. The flexible system includes a rapid installation frame and product tracking for support of up to six cameras and customized lighting.

Reading Devices
PC-Based Camera
Number of Reading Devices
6
Max Camera Field of View
300 x 200 mm
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V33 Flat Pack Vision Inspection System

Advanced bottom inspection of a variety of packages. The system supports customized lighting and can be extended with top cameras for further applications such as seal contamination inspection.

Reading Devices
PC-Based Camera
Number of Reading Devices
3
Max Camera Field of View
300 x 200 mm
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V13 Flatpack Label Inspection System

This solution carries out reliable label inspection from the bottom up to inspect labels on the underside of flat packs. The stand-alone solution offers configurable material handling options and can be extended with top and side smart cameras.

Reading Devices
Smart Camera
Number of Reading Devices
4
Max Camera Field of View
128 x 96 mm
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CV Combination

This fully integrated system offers weight control and completeness check combined with label inspection for all product shapes. The space-saving solution is fully configurable from standardized modules and offers advanced quality control.

Reading Devices
Smart Camera
Number of Reading Devices
8
Max Camera Field of View
110 x 110 mm
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We support and service your product inspection equipment through its entire lifecycle, from installation to preventive maintenance and calibration to equipment repair.

Uptime. Support & Repair

Performance. Maintenance & Optimization

Compliance. Calibration & Quality

Expertise. Training & Consulting

What types of barcodes can a barcode inspection system detect?

Barcode inspection systems are designed to detect a wide variety of barcode types:

  • 1D Barcodes: Sometimes called "linear barcodes", 1D barcodes are the most common type of barcode. They include UPC, Code 128, and Code 39.
  • 2D Barcodes: These barcodes encode data in two directions - horizontally and vertically. They contain more information than 1D barcodes and include Data Matrix and QR codes.
  • Stacked Linear Barcodes: Stacked barcodes are a combination of multiple barcodes stacked on top of each other, and are commonly used in the pharmaceutical industry to encode product information and dosage instructions.

METTLER TOLEDO barcode inspection systems can also detect and verify other types of codes such as expiration dates, date codes, lot codes, and serial numbers.

How does a barcode inspection system work?

Barcode inspection systems use high-resolution cameras to capture images of barcodes as they move along the production line. These images are analyzed by advanced vision inspection software to check that the barcode is correctly printed, placed, and is easily readable. If the system detects an error, an automatic rejection device can be used to remove the faulty product from the production line. By detecting missing, incorrect, or unreadable barcodes on packages, barcode inspection systems can help manufacturers avoid costly errors and help support compliance measures.

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