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Professional Installation and Qualification for Thermal Analysis Equipment

Differential Scanning Calorimetry (DSC)
Thermogravimetry (TGA)
Thermomechanical Analysis (TMA)
Dynamic Mechanical Analysis (DMA)

Home Service Professional Installation Professional Installation for Thermal Analysis Instruments

Your thermal analysis equipment is the centerpiece of your quality system. So, how can you ensure your device has the correct setup and configuration to meet your operational specifications from day one?

Correct installation to meet these needs can be a complex procedure requiring expert knowledge. That's where we come in!

Wherever you are in the world, our global team of manufacturer-trained technicians has the expertise to install your new equipment correctly and ensure reliable, accurate performance. We follow standardized procedures, carefully document the installation for your quality reporting system, and get the job done quickly and efficiently so you can start your work.

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Installation and Qualification for Thermal Analysis Instruments

Benefits of Thermal Analysis Installation and Qualification

Immediate Deployment Into Routine Operation
Compliance with Regulations and Standards
Evidence That Instrument Is Fit-for-Purpose
Efficient and Safe Operation
Audit-Proof Documentation

Installation Services That Cover All Your Needs

The right installation and qualification service depends on the equipment type, your industry, your regulatory environment, and the instrument's applications and use. We provide two levels of installation packages to assist you in establishing a strong foundation for the enduring accuracy, compliance, and reliability of your investment.
Installation

StarterPac

Basic-level, professional installation for immediate deployment and a trustworthy start.

Activities

1
Professional installation
2
Functional checks
3
Basic user familiarization
4
Summary documentation

Suitable for

  • non-regulated industries
Comprehensive qualification

EQPac

The go-to qualification service includes full IQ/OQ, detailed functional testing, calibration and adjustment, and comprehensive documentation for your audit.

Activities

1
Professional installation and qualification (IQ)
2
Operational testing (OQ)
3
Performance verification (OQ)
4
Initial calibration
5
Basic user familiarization
6
Recommendations for PQ and MQ
7
Comprehensive documentation

Suitable for

  • highly regulated industries

Why choose a professional qualification service for your thermal analysis equipment?

  • Rely on our expert thermal analysis knowledge and manufacturer-trained engineers
  • Benefit from a worry-free installation and immediate deployment of your equipment
  • Maximize productivity with the correct setup from the start, including calibration and adjustment
  • Equipment familiarization for users to ensure safe and error-free operation
  • Compliance with quality and regulatory standards
  • Comprehensive documentary evidence for your auditory requirements

Our qualification protocol includes Installation Qualification (IQ) and Operational Qualification (OQ) and also provides support for Performance Qualification (PQ) and Maintenance Qualification (MQ)

Installation Qualification

Thermal Analysis Qualification - Zoom on the EQPac

Activities

Thermal Analysis EQPac
  • Installation of PC and STARe Software (IQ)
  • STARe System Test (OQ of STARe System)
  • Installation (IQ) of Thermal Analysis Device
  • Functional Test (OQ) of Thermal Analysis Device

Functional Tests for Operational Qualification (OQ)

During installation, a fully-trained service engineer will perform a series of functional tests as part of the operation qualification (OQ) procedures. This includes the following, depending on the type of instrument being installed:

  • Temperature (and heat flow) measurements with reference materials
  • Checks for noise, drift, and artifacts
  • Gas bubble test
  • Control and stability of the sensor support temperature
  • Accuracy check of the built-in balance
  • Length measurement check
  • Modulus accuracy test
Datasheet: Comprehensive Installation / Qualification - Thermal Analysis Service

Datasheet: Comprehensive Installation / Qualification - Thermal Analysis Service

Operational and functional testing procedures are performed and documented on site by an authorized...

Datasheet: Thermal Analysis Calibration Service

Datasheet: Thermal Analysis Calibration Service

Benefit from our unique calibration and adjustment services for your thermal analysis instrumentatio...

Datasheet: ACC Calibration Datasheet for TGA Microbalances

Datasheet: ACC Calibration Datasheet for TGA Microbalances

ACC quantifies the performance of your TGA micro- or ultra-microbalance and determines the measureme...

What is a thermal analysis device Construction Qualification (CQ)?

When the instrument leaves the factory, it is fully calibrated.

For example, for a DSC, it means: 

  • Temperature and heat flow (melting enthalpy) calibration
  • Noise, drift, and artifacts checks
  • Gas flow tests

This process is called Construction Qualification, and the corresponding certificate is included with the shipped instrument.

What is the difference between Installation and, Operational and Performance Qualification (IQ/OQ/PQ) for thermal analysis devices?

The thermal analysis Installation Qualification (IQ) confirms correct delivery and installation. The technical expert verifies that the installation is carried out according to METTLER TOLEDO specifications (complete delivery, suitable environment, software set-up, etc.). 

The Operational Qualification (OQ) checks functionality and performance. The thermal analysis technical expert verifies that the system functions according to METTLER TOLEDO specifications. It means general tests (temperature, drift, noise, artifacts, etc.) and calibration of module-specific parameters depending on the instrument. A clear pass/ fail statement is delivered.

The Performance Qualification (PQ) provides ongoing evidence of fit-for-purpose. The thermal analysis device owner performs tests according to the URS (User Requirement Specifications), and the PQ proves that the system meets those specifications and provides evidence for the audits. 


What are the User Requirement Specifications (URS) and the Design Qualification (DQ) for thermal analysis devices?

The very first step of a fully qualified system is a well-defined user requirement specification, or URS. This is defined by the user and includes the exact requirements of the measurement system to be purchased. The URS is based on measurements that the device will perform, using a named sample substance, and includes the permitted tolerance of the measurements.

For example, for a thermogravimetric analyzer TGA), a URS might detail that the instrument must accurately determine the water content of a certain substance. For the built-in microbalance, specifications could include error of indication and repeatability tests.

The next step is Design Qualification, or DQ. At this stage, the user can consult a METTLER TOLEDO expert and together define a system that meets the requirements of the URS. The DQ defines all equipment and accessories, as well as laboratory requirements such as the number and type of gases to be available.