C31 StandardLine Checkweigher
Affordable checkweigher ideally suited to replace spot checks with 100% inline weight control. The easy to use system offers reliable performance for food and non-food applications in dry and wet environments.
Producing a diverse range of generic prescription topical and injectable pharmaceuticals, Teligent has built their success on a culture of quality. To automate inspection on their high-throughput tube line, they turned to METTLER TOLEDO and selected a customized XS1 checkweigher with a two-lane configuration that matches their dual-lane filler. Detecting and rejecting under- and over-filled tubes, this checkweigher helps Teligent ensure final product quality and provides data to improve yields.
Custom-made machines
“METTLER TOLEDO modified their standard one-lane XS1 to meet our line requirements, designing two lanes with a weigh cell under each one. By complementing our duallane filler, the machines were easy to integrate,” said Mike Bertonazzi, Packaging Supervisor. “This checkweigher handles our high speeds in a small footprint with phenomenal accuracy.”
Exceptional accuracy
The XS1 is capable of achieving an accuracy of +/- 20 mg with a throughput of up to 400 packages per minute by using advanced electromagnetic force restoration (EMFR) weigh cells, instead of common strain gauge load cells. “We have very high standards at Teligent, and the accuracy of this checkweigher helps us meet those standards,” said Ehor Andrasz, Packaging Mechanic. “Laminate tubes don’t seal properly if they are overfilled, so we reject overfills as well as underfills. The system has two reject devices, one for each lane. We segregate rejected packages, which helps us ensure final product quality.”
Small Container Weighing
Designed to handle small, lightweight packages of valuable products that weigh 200 g or less, the XS1 was installed at Teligent in 2015 to assist in automation. The line fills lotions, ointments and gels, primarily regulated pharmaceuticals for private label customers, into metal, plastic or laminate tubes ranging in size from 2 to 30g.
“Because our METTLER TOLEDO checkweigher captures real-time data, it enables us to be more proactive in monitoring fill weights, which helps improve our yields. The display is like an odometer that shows when tube weights are drifting,” explained Bertonazzi. “If there’s a fluctuation outside the target weight zone, we’re alerted in real time and can quickly make adjustments to the filler.”
Related White Papers
This white paper focuses on how to enhance pharmaceutical process safety with a dynamic Checkweigher. It looks at how smart software and mechanical fe...
Download this white paper to learn the essential requirements needed to implement an effective serialization program for pharmaceutical manufacturing.
This White Paper gives guidance on choosing the optimum dynamic load cell technology.
This White Paper gives guidance on explosion protection for checkweighers to ensure safety in hazardous environments.
Checkweighing Solutions
C33 PlusLine Checkweigher
Flexible mid-level checkweigher for standard weighing applications featuring a strain gauge load cell or our advanced FlashCell™ EMFR technology. Achieve high accuracy at throughputs up to 300ppm for food and non-food applications in dry, wet and harsh environments.
C33 PlusLine WD Checkweigher
The C33 checkweigher combines reliable weighing accuracy with rugged machine design for harsh production environments. The system, including the HMI, is IP69 rated and proven resistant to most caustic detergents and high-pressure cleaning.
C33 PlusLine Pharma Checkweigher
Dynamic checkweigher with options to support pharmaceutical process safety, enhanced brand protection and FDA 21 CFR Part 11 functionality to support stringent quality control.
C35 AdvancedLine Checkweigher
High performance checkweigher suitable for challenging weighing applications. Advanced FlashCell™ EMFR technology delivers maximum accuracy at throughputs up to 800ppm. The modular design offers customization to effectively handle any package type.
C35 WD Inspection System
Built for harsh environments, the C35 combines uncompromising precision at fast speeds with a stable and resilient system design which, including the HMI, is fully IP69 rated and proven resistant to most caustic detergents and high-pressure cleaning.
C35 AdvancedLine Pharma Checkweigher
Precision checkweigher delivering maximum brand protection with dedicated options for pharmaceutical process safety and functionalities supporting FDA 21 CFR Part 11 compliance and GMP requirements.
Checkweigher C1200-40/100
These heavy-load checkweighers deliver efficient and reliable weighing results for products up to 40kg or 100kg respectively. Suitable for dry, industrial production environments, they deliver 100% weight control of single, high-load products.
Checkweigher C16 PlusLine NSMTO
The C16 delivers accurate weighing results at speeds of up to 300 pieces per minute for all applications.
C21 StandardLine Checkweigher
This robust checkweigher for heavy loads can be easily integrated into any production line, offers intuitive operation and delivers cost-effective, end-of-line completeness checks for products up to 80 kg.
Checkweigher C1200 Compact
The flexible and compact C12 StandardLine checkweigher offers efficient and reliable 100% weight inspection with a throughput of up to 200 packs per minute, delivering high weighing accuracy for products up to 6000g.
C23 PlusLine Checkweigher
This compact, easy to operate checkweigher is designed for high accuracy weight control of heavy loads up to 80 kg and can be configured to different application needs in challenging environments.
StarWeigh ™ Checkweigher
The StarWeigh™ delivers laboratory accuracy at production throughput for small, unstable and lightweight products. The compact checkweigher can easily be installed into existing production lines and offers smooth and stable product transfer.
CM33 WD Combination Inspection System
The CM33 WD combines reliable weight checks and metal detection in a single rugged, space-saving machine that is IP69 rated and ideally suited for use in harsh production environments.
CM35 AdvancedLine WD Checkweigher
Built for operation in harsh environments, the CM35 WD combines metal detection and precision weighing in a single compact, space-saving device. Ideally suited as a critical control point (CCP), the stable, resilient system is fully IP69 rated.
Pharmaceutical Checkweighers
Comply with stringent pharmaceutical industry standards and prevent out-of-spec weights from reaching the consumer with our pharmaceutical checkweighing systems.
Cosmetics Checkweighers
Reliable checkweighing solutions for the cosmetics industry designed to support production processes and protect brand reputation by controlling for the correct weight of cosmetic goods.
Dynamic Checkweighers
Our dynamic checkweighers perform precision weight checks to meet industry compliance standards and boost your quality control processes.
Food Checkweighers
Automatic and customizable checkweighers for the food industry offer high-precision weighing and support compliance with industry standards.
Checkweigher for Packed & Unpacked Food
Automatic and compact checkweighing systems for unpackaged / packaged food products, providing high-precision weighing, seamless compliance, and a more efficient manufacturing process.
High-Performance Checkweighers
High-performance checkweighing systems ranging from entry-level equipment to highly specialized solutions. Improve the efficiency of your production and quality control procedures!
Hi-Speed Checkweighers
Our high-speed checkweighers support high levels of weighing accuracy at fast production rates.
Hygienic Checkweighers
Hygienically-designed checkweighers to support sanitary manufacturing processes. View our range of robust, stainless steel checkweighing systems made for hygienic production environments.
IP69 Checkweighers
With an IP69 protection rating, our checkweigher systems are solidly engineered to endure high pressures and high temperatures, making them ideal for high sanitation environments.
Washdown Checkweighers
Washdown checkweighers solidly engineered to endure high pressure, high temperature, and caustic chemical cleaning, making them ideal for high sanitation environments.
Inline Checkweighers
Inline checkweighers automatically weigh food, pharmaceuticals, cosmetics, chemicals, and more at high production line speeds to improve quality control measures.
In-Motion Checkweighers
In-motion checkweighers are used to automatically check the weight and completeness of moving products in the production of food, pharma, cosmetics, chemical, and more.
Harsh Environment Checkweighers
Easy-to-clean checkweighers for wet and harsh environments—fast cleaning preparation, reliable weighing results, and an efficient production process!
Precision Checkweighers
Discover our high precision checkweighers designed to improve quality control and enhance manufacturing processes. Support industry conformity with rugged designs and exceptional weighing accuracy.
Dry Environment Checkweighers
Discover our checkweighers for dry environments to improve quality control and speed up your manufacturing processes. Inspect cartons, cans, bottles, jars, sachets, pouches, and more.
Heavy Load Checkweighers
Inline checkweighers for heavy load weight control or end-of-line completeness checks designed to reliably weigh a variety of heavy products.
Checkweighers for Pet Food
Customizable pet food checkweighers offer reliable weight control and support compliance with pet food industry standards.
Garvens Checkweighers
Garvens checkweighers offer precision weight control at high production rates, and are suitable for a variety of manufacturing environments.
Checkweighers for Dairy Production
Checkweighers for dairy conduct in-line weight checks using washdown systems designed to support dairy industry quality, safety, and compliance requirements.