Bottle Inspection Systems
Verification of caps and lids for maintaining optimum quality of bottled products
A bottle inspection system is a quality control device used to inspect the caps or tops of bottles to verify that they are properly closed and free from defects such as cracks or incorrect placement. These cap and tamper band inspection systems are commonly used in the beverage and cosmetic industries to prevent contaminated or damaged products from continuing in production. Ultimately this protects consumer safety and maintains product quality and integrity.
C33 PlusLine WD Checkweigher
Combines reliable weighing accuracy with rugged machine design for harsh production environments. The system, including the HMI, is IP69 rated and proven to be resistant to most caustic detergents and high-pressure cleaning.
C35 WD Inspection System
Built for harsh environments, the C35 combines uncompromising precision at fast speeds with a stable and resilient system design which, including the HMI, is fully IP69 rated and proven resistant to most caustic detergents and high-pressure cleaning.
Product Quality Inspection for the Food Industry
Our advanced quality inspection solutions designed to support food and beverage manufacturers with physical contamination detection, fill level control, package integrity, completeness checks and identification of incorrect labeling. Read more
Product Quality Inspection for the Pharmaceutical Industry
Advanced quality inspection solutions for pharma, biopharma and medical device manufacturing. Read more
Product Quality Inspection for the Cosmetics Industry
Smart product inspection systems designed to support manufacturers in the cosmetics and personal care industry with product quality control measures and compliance. Read more
Useful Related Links
Beverage Quality Inspection
This white paper gives beverage manufacturers an overview of the various regulations and risks to keep in mind during the beverage manufacturing process. Read more
Guide to Vision Inspection
The Vision Inspection Guide provides a complete reference to vision inspection technology for use in the food and pharmaceutical industries. Read more
Improving Quality Control of Round Consumer Packaging
This White Paper provides an overview of two 360 ͦ vision inspection techniques – stitching and paneling, including the advantages and disadvantages they offer when inspecting round, un-oriented products. Read more
Vision Inspection Series
From Smart Cameras to Industrialized Vision Inspection systems, METTLER TOLEDO offers a variety of options to support label data inspection, label quality inspection, cap inspection and seal contaminant inspection. Read more
Making Codes Readable - Free PDF Download
Understanding the different types of codes found on products and the factors which need to be understood when creating them Read more
Maximize Your Return on Investment by Ensuring Professional Installation and Right Care Package
Maximize Your Return on Investment by Ensuring Professional Installation and Right Care Package
New Remote Support
Keeping Your Production Running
In addition to our existing 24/7 technical phone support, we offer the latest in remote service support using Augmented Reality (AR) technology. This allows us to provide the quick expert support you need to achieve your productivity goals.
Our METTLER TOLEDO augmented reality-powered visual remote assistance solution helps us to fully understand your service issues. Using a mobile device with an integrated camera enables us to see exactly what you see. We can guide you step-by-step to resolve the issue by providing real-time contextual assistance, such as adding text, drawings, or highlighting objects with 3D markers. Benefit from the fastest fault diagnostics, repair, and part replacement support by using the latest technology. We can also remotely connect to some of our products for additional service enhancement. Please contact your local service team for more details.
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FAQs
How can vision inspection systems benefit bottled-product manufacturers?
Bottle inspection systems can benefit manufacturers by supporting the quality of packaging such as bottles and jars. They detect defects or alignment errors in caps or lids which can lead to contamination or spoilage. Bottle and cap inspection systems can also improve production efficiency by reducing the need for manual inspection. This enhances quality control procedures, helps prevent costly recalls, and ultimately improves customer satisfaction.
What are the different types of bottle inspections that can be performed with vision inspection?
METTLER TOLEDO bottle inspection systems offer a comprehensive approach to quality control, encompassing various inspection capabilities:
- Empty bottle inspection: The system verifies that bottles are free from defects like cracks, chips, deformations. This reduces the likelihood of contamination and product waste.
- Fill level inspection: The system checks that transparent or translucent bottles and jars are filled to the correct levels, preventing under- and over-filling.
- Lid and cap inspection: This process checks for the presence, proper placement, and integrity of caps and lids on beverages and more. Products with missing, loose, or damaged caps are automatically removed from the production to protect product safety and quality.
- Label inspection: Machine vision technology is used to verify bottles for the presence and correct orientation of labels, as well as data accuracy and legibility. This is an important step for meeting regulatory requirements and keeping with brand quality standards.