X-ray Inspection Systems for Packaged Products
X-ray inspection systems provide reliable contamination detection within products in a wide range of retail packaging.
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This White Paper discusses the challenges tall, rigid containers present to x-ray detection sensitivity. It then looks at the various x-ray systems on the market today that are designed to overcome those challenges. It then goes on to explain how these solutions are helping food and beverage manufacturers to ensure the utmost safety, consistency and quality of their products.
There are a wide range package types available including metal cans, composite cans, glass and plastic containers, cartons and doypacks. Different products and packaging types require different x-ray inspection solutions. A number of factors affect the sensitivity of contaminant detection. Understanding these factors, as well as the various x-ray systems available is crucial to help manufacturers select the optimum solution to safeguard consumer welfare and their brand reputation.
The white paper focuses on the following areas in detail:
- What are the capabilities of x-ray inspection technology?
- How can x-ray systems help with regulatory compliance?
- What factors affect detection sensitivity?
- Which x-ray system is best for inspecting plastic containers, cartons, composite cans and doypacks?
- Which x-ray system is best for inspecting metal cans?
- Which x-ray system is best for inspecting glass containers?
A final section has been included which provides practical guidance on recent developments in x-ray technology to help manufacturers evaluate special features and compare the capabilities of different brands of machine.
Download this informative white paper to learn more.
X-ray systems suitable for the inspection of tall, rigid containers fall into three categories – vertical beam, horizontal beam, and systems that are a combination of the two. Each category offers a range of solutions with special software and various levels of functionality to suit a wide range of products and packaging types.
In addition to ensuring food and beverages are safe to consume, modern x-ray systems are multitasking defenders of product and brand quality. In a single pass, at high line speeds, x-ray systems can simultaneously help manufacturers increase productivity, save costs and minimize product waste by:
- Inspecting fill levels
- Measuring head space
- Detecting missing closures on plastic containers
- Rejecting damaged packaging
- Detecting agglomerates such as flavour and powder lumps
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X-ray Inspection Solutions
Glass Container X-ray Inspection Systems
X-ray systems for glass containers offer unsurpassed physical contamination detection, even in blind spots such as the base of the container.
Canned Food X-ray Inspection Systems
X-ray inspection equipment for food packaged in cans provides outstanding contamination detection with complete quality assurance.
Inspection of Bulk Foods with X-ray
Bulk x-ray equipment provides outstanding physical contamination detection and quality control in bulk-flow (loose) food products prior to packaging.
Pipeline X-ray Inspection Equipment
Pipeline x-ray systems provide unsurpassed contaminant detection in pumped products (typically meat and poultry), slurries, semi-solids and fluids.
X-ray Inspection Systems for Unpackaged Products
METTLER TOLEDO Safeline's x-ray detection equipment provides unrivalled contamination detection in unpackaged food products.
X12 X-ray Inspection System
High-performance x-ray inspection system that delivers improved product quality and increased product safety. The X12 system is the perfect solution for small-medium food and pharmaceutical products.
X32 X-ray Inspection System
An advanced x-ray inspection system available in standard and custom configurations, with single or multi-lane capabilities and integrity checks for outstanding detection performance.
X52 X-ray Inspection System
A premium dual energy x-ray inspection system offering outstanding detection of hard-to-find, low density contaminants, in a variety of applications. Available in standard and custom configurations
X34C Series, System
A unique solution which inspects individually wrapped food or pharmaceutical products at high line speeds. The X34C combines a short total footprint with an optimised focal distance to enhance detection of non-conforming products and reducing waste.
X16 X-ray Inspection System
The X16 system is the prime solution for medium-large food, and pharmaceutical products. This innovative x-ray inspection system delivers enhanced product quality and improved product safety.
X36.2 X-ray Inspection System
The X36.2 is a state-of-the-art x-ray inspection system offering both single and multi-lane capabilities, a wide range of quality checks and standard or custom line lengths for a superb product inspection experience.
X35 Series
Highly configurable, the X35 offers the highest level of integrity checks across multiple product lanes at high throughput rates for complete brand protection and compliance.
X35 Series DXD+ X-ray Inspection System
The cutting edge DXD+ dual energy detector, which can be incorporated into the X35, offers unrivalled contamination detection of hard-to-find contaminants such as calcified bone, rubber, and glass in textured and overlapping product applications.
X37 Series – X3710
The X3710 can inspect up to 300 products per minute (depending on product dimensions), ensuring future-proof inspection capabilities can be achieved if throughput rates need to be increased.
X37 Series – X3720
A flexible X-ray inspection solution designed to inspect a diverse range of applications at high line speeds, in packaging formats such as metal or composite cans, plastic containers and doypacks.
X37 Series – X3725
The design of the X3725 offers product-specific guide rails for consistent product presentation to the system. Ensuring maximum detection and rejection of physically contaminated packs on an integrated reject conveyor.
X37 Series – X3730
The X3730 X-ray system offers outstanding detection sensitivity in cans and glass containers, utilizing a split beam X-ray to expose physical contaminants in the entire container.
X37 Series – X3735
The X3735 examines each product at two angles, thereby eliminating blind spots to ensure physical contamination detection and full integrity checks are completed at increased probability of detection (POD) levels.
X37 Series – X3750
The X3750 performs the inspection of glass containers at high line speeds of up to 800 products per minute, ensuring outstanding detection sensitivity of physical contaminants in jars that are up to 130 mm in diameter.
X33 Series Bulk Flow
The X33 Series Bulk X-ray system provides exceptional contamination detection in unpackaged products in a bulk flow format, inspecting up to 5,000 kg of product per hour.
X35 Bulk Flow X-ray Inspection System
Designed for loose flow, bulk food products, the X35 Series Bulk X-ray system offers contaminant detection before further value is added to your product, inspecting up to 14,000 kg of products per hour.
X38 Series Pipeline
The X38 is designed to inspect up to 14 ton of pumped products per hour, typically liquids, slurries and pastes, before further value is added to the product through processing and final packaging.
X39 Series Loose Flow
The X39 X-ray system is specifically designed for the inspection of unpackaged frozen-formed products to ensure your products are free from physical contaminants and product defects.
Safeline X-ray Dual Energy Technology
Compared with single energy technology, dual energy x-ray detectors offer significantly improved inspection capabilities in the detection of low-density contaminants in food.
The X2 X-ray Inspection Series
The X2 X-ray Series, designed to inspect small-medium packages, offers ContamPlus software and an intuitive user interface to make it our smartest, simplest x-ray inspection solution yet.
X-ray Inspection Systems for Glass Jars
Our specialized x-ray inspection systems for glass jars and bottles help provide safe, contaminant-free food and pharma products.
Chicken Bone X-ray Inspection Systems
Industrial x-ray inspection systems designed to fully inspect packaged chicken and other poultry products for bones, cartilage, and unwanted physical contaminants.
Pharmaceutical X-ray Inspection Systems
Reliable pharmaceutical x-ray inspection systems that quickly and accurately detect unwanted physical contaminants, damaged products, and missing components.
X-ray Inspection for Dairy Production
The dairy industry uses x-ray inspection to prevent physical contamination and enhance the quality of dairy products during manufacturing.
The X6 X-ray Inspection Series
Optimize safety and quality with the X6 X-ray Inspection Series, featuring advanced tools and user-friendly software for medium to large packaged products.