Sometimes due to either product type, line layout or available space concerns, a standard checkweigher model will not be suitable for a given manufacturer's needs. When that happens, our team of experienced engineers can design a checkweigher which will meet the requirements of the manufacturer - either through the creation of a custom system, or through a partnership with an OEM to work on a joint solution.
Customized Checkweighers
For non-standard applications with unique software and mechanical requirements
Addressing Challenging Applications
Expertise in Software Applications
Our checkweigher software is constantly being improved, and when customers come to us with unique requests, we are always willing to add new features to make operation more effective and easier to accomplish. As an example, we implemented color-coded buttons at a customer's request. The idea was to make it easier for operators to navigate the software to cut down on user error.
Trusted by Leading Manufacturers
We have partnered with leading manufacturers of food, pharmaceuticals and other industries in order to deliver custom-built solutions that address their specific quality control needs. For example, we worked with Kuchenmeister, a leading German bakery in order to deliver a checkweighing solution that verifies the amount of batter in a given cake mould is correct.
Integrated Systems for Feedback Control
Another unique system was developed in partnership with Behringer Eisele, who produce automated steel saws for use in the forging industry. These checkweighers verify the weight of large steel cuttings to verify that cuts are being made at the proper length.
Product Handling Options
Often one of the most important parameters to get an accurate weighing result is the spacing and positioning of products as they move across the weighing surface. Products with unique shapes or those prone to shifting as they move need additional consideration for their transfer to and from the checkweigher. We have numerous product handling mechanisms available which help to stabilize and properly position products as they cross the checkweigher, including starwheels and timing screws.
FAQs
How do I know which options to use?
There are a lot of options to choose from, which can feel overwhelming – but for a lot of applications our standard checkweighers can do the job. The best way to know which options to use is to talk to one of our sales representatives, who will be able to take your requirements and make the best recommendation for which options are right for you.
What about usability options?
No matter how accurate a checkweigher is, operator error can still be a problem. This is especially true in situations where the workforce may not be highly skilled. We have options available which include color coding to make navigation and product changeover simple.
What do you mean an integrated checkweigher?
Sometimes production space is at such a premium that putting a freestanding checkweighing system on the production line is just not feasible. By integrating checkweighing technology into production equipment – for example, a filling station – manufacturers achieve weighing control while saving space. The checkweighing element can even provide direct feedback to equipment and make adjustments on the fly to correct overfilling and underfilling
My products are unstable and can bunch together. Will this interfere with the weighing process?
Yes, it will. Many of our options for customization are product handling solutions which help with a smooth transition from infeed to outfeed conveyor as well as the proper product spacing to maintain accurate results. We also have sensors to detect fallen products before they can cause product jams.